01 · Jan – Feb 2026
Cisco to Aruba, the whole factory
Replaced the factory's whole wireless and switching estate, vendor to vendor, without stopping production.
- 300+ access points
- ~50 switches and routers
- Almost 20 major buildings
- Context
- The factory ran on Cisco: access points, switches, routers. All of it was being replaced with Aruba.
- Problem
- Cisco and Aruba can't be connected the way like-for-like replacements can, so there was no clean swap. Some equipment was incompatible with the new setup in both directions, which meant . And the factory couldn't stop.
- What I did
- I planned and configured it: redundancy first, then stages. I brought up the new network beside the old one and moved one section at a time, starting with and ending with . Every move had ready in case it went wrong, and the whole thing ran as a side operation so production never had to care.
- Outcome
- About five minutes of downtime per access point, ten when a switch or an AP failed or something unexpected happened. Done across January and February 2026.
- Withheld
- Cutover sequencePer-area planRollback approachDevice inventory